| Customization: | Available |
|---|---|
| Type: | Cubic Boron Nitride |
| Classification of Diamond: | Artificial |
|
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Solid PCBN turning and milling Cutting Tools and Inserts for Brake Drum and Brake Disc Producing
Desription
Name: PCBN insert
Model number:TNGN1104
Workpiece: Cast iron high Cromo
Usage: Applied in roughing to finish gray and hard cast iron.
PCBN inserts are designed to deliver maximum productivity in specific applications. PCBN inserts compacts has excellent wear resistance, impact toughness, high chemical stability and heat stability, excel on cast irons, hardened steel, powder metal, hard facing alloys, HSS, and high temperature alloy. They are commonly used in the automotive, aerospace, heavy machining, die and mold, roll industry and medical industries
Application
| Work Piece Material | Hardness | V(m/min) | Ap (mm) | F(mm/rev) |
| Gray Cast Iron | HB170~300 | 100~800 | 0.50~2.00 | 0.50~1.00 |
| Alloyed Iron | HSD80 | 15~200 | 0.50~10.00 | 0.3~3.00 |
| Nodular Cast Iron | HB220 | 80~500 | 0.50~5.00 | 0.30~1.50 |
| Brake disc | HB190 | 80~500 | 0.50~4.00 | 0.50~1.00 |
| Brake hub | HB220 | 80~200 | 0.50~4.00 | 0.30~1.50 |
| cast steel roll | HSD60~88 | 10~120 | 1.00~10.00 | 0.50~1.5 |
Model number of PCBN insert:
| Specification | Diameter (mm) | Thickness (mm) |
| TNGN110404 | 6.35 | 4.76 |
| TNGN160404 | 9.525 | 4.76 |
| TNGN160408 | 9.525 | 4.76 |
| TNGN220408 | 12.7 | 4.76 |
Available
| RNGN | SNGN | WNGN | CNGN | TNGN | WNGA | RCGX | DNGN |
| RCGX | SNGA | WNGA | TNGA | SCGW | TCGW | VBGW | CNGA |
| DNGA | TNGA | VNGA | CCGW | DCGW | VCGW | / | / |
Feature
Ability to process high-quality workpieces
Improve the processing efficiency of the workpiece
Greater processing flexibility
Reduced investment in equipment
No need to use coolant
Chips are easy to recycle
Make chips easier to break and discharge
Instruction
Choose a larger handle size
Select the shortest tool overhang
Choose high-strength fixtures
Choose a larger workpiece clamping area (thin wall parts)
PCBN tools for intermittent cutting do not need to use coolant
Reasonable selection of cutting fluid for hard turning
Keep cutting fluid flow consistent during cutting
Control the thermal stability of the cut parts
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