China Manufacturer PCD Solid Diamond Insert CBN/PCBN Blanks for Metalworking

Product Description

Solid PCBN turning and milling Cutting Tools and Inserts for Brake Drum and Brake Disc Producing

 

Product Description

Name: PCBN insert
Model number:TNGN1104
Workpiece: Cast iron high Cromo
Usage: Applied in roughing to finish gray and hard cast iron.

PCBN inserts are designed to deliver maximum productivity in specific applications. PCBN inserts compacts has excellent wear resistance, impact toughness, high chemical stability and heat stability, excel on cast irons, hardened steel, powder metal, hard facing alloys, HSS, and high temperature alloy. They are commonly used in the automotive, aerospace, heavy machining, die and mold, roll industry and medical industries

 

Application

Work Piece Material	Hardness	V(m/min)	Ap (mm)	F(mm/rev)
Gray Cast Iron	HB170~300	100~800	0.50~2.00	0.50~1.00
Alloyed Iron	HSD80	15~200	0.50~10.00	0.3~3.00
Nodular Cast Iron	HB220	80~500	0.50~5.00	0.30~1.50
Brake disc	HB190	80~500	0.50~4.00	0.50~1.00
Brake hub	HB220	80~200	0.50~4.00	0.30~1.50
cast steel roll	HSD60~88	10~120	1.00~10.00	0.50~1.5

 

Model number of PCBN insert

Specification	Diameter (mm)	Thickness (mm)
TNGN110404	6.35	4.76
TNGN160404	9.525	4.76
TNGN160408	9.525	4.76
TNGN220408	12.7	4.76

 

Available

RNGN	SNGN	WNGN	CNGN	TNGN	WNGA	RCGX	DNGN
RCGX	SNGA	WNGA	TNGA	SCGW	TCGW	VBGW	CNGA
DNGA	TNGA	VNGA	CCGW	DCGW	VCGW	/	/

 

Features and Advantages

Ability to process high-quality workpieces
Improve the processing efficiency of the workpiece
Greater processing flexibility
Reduced investment in equipment
No need to use coolant
Chips are easy to recycle
Make chips easier to break and discharge
 

Instruction

Choose a larger handle size
Select the shortest tool overhang
Choose high-strength fixtures
Choose a larger workpiece clamping area (thin wall parts)
PCBN tools for intermittent cutting do not need to use coolant
Reasonable selection of cutting fluid for hard turning
Keep cutting fluid flow consistent during cutting
Control the thermal stability of the cut parts

 

F.A.Q

1.How about the packing?
With polyfoam inner lining and carton box in case of breaking and being out of shape.

2.What certifications do you have?
ISO9001.

3.Are you manufacture or trade company?
We are Manufacture located in Zhengzhou. 

4.Can you produce the products as I need?
Different dimensions and types available any size and color can customer's made.

5.Where your products are exported?
Mid East. Africa. Eastern Europe. Central America. North America. Oceania.

6. If the production have to been exported to UR. What certification do you have?
The products have all the certification, including ISO9001.

7.What is your mini order?
We can offer sample, and welcome to our factory, and about the further detail information can consult the sale person.

8.Can you offer the free sample?
Yes, we can send free CBN inserts sample for testing if required. 
 
Our best service of high quality products, fast reply of your questions, the reasonable price, detail quotation list, and E-catalog are sincerely provide for you!